1, three principles for equipment selection: technologically advanced; economically reasonable; suitable for production
2, three-level network system for equipment management: Level 1: company level; Level 2: workshop level; Level 3: team level
3, three complete management of equipment: comprehensive management; full staff management; full process management
4, three strict requirements for equipment inspection and maintenance: strictly implement the inspection plan and inspection procedures; strictly control the quality of spare parts; strictly control the quality of inspection and completion acceptance
5, three insistences on safe operation: adhere to the shift handover system; adhere to work with certificates; adhere to the three disciplines of safety, workmanship and labor
6, three-level maintenance: daily maintenance (daily warranty); first-level maintenance (monthly warranty); second-level maintenance (annual warranty)
7, there are three things you won’t let go of when dealing with an accident: don’t let it go until the cause of the accident is found out; don’t let it go if the person responsible is not educated; don’t let it go if you don’t take preventive measures
8, 5 conditions for Hongqi equipment: ① Complete tasks well, safely, and have high attendance rate; ② Equipment performance is good, parts and components are complete and complete; ③ Equipment horsepower meets specified requirements; ④ Equipment cleaning, lubrication, tightening, adjustment and anti-corrosion are done well; ⑤ Basic information on equipment use and management is complete and accurate
9, equipment operation three good, four understanding, four skills
①Three Goods: Manage well, use well, repair well
②Four understandings: Understand the principle, understand the structure, understand the performance, and understand the use
③Four skills: Ability to use, maintain, inspect, and troubleshoot
10, equipment repairs are not done at all.
①Two of them cannot see the sky: the oil cannot see the sky, and the cleaned parts cannot see the sky.
②Three things don’t fall to the ground: oil, machine parts, and tools don’t fall to the ground
11, four requirements for equipment use: neatness, cleanliness, lubrication, and safety
12, equipment use 5 disciplines: ① Use the equipment with the operating certificate and abide by the safe operating procedures; ② Keep the equipment clean at all times and refuel according to regulations; ③ Observe the equipment handover system; ④ Take good care of tools and accessories and do not lose them; ⑤ If any abnormality is found, stop the vehicle immediately for inspection
13, equipment management eight-character policy: safe, reliable, economical and reasonable
14, equipment three acceptance: unpacking acceptance, trial operation acceptance, final acceptance
15, twelve-word repair policy: welding, repairing, spraying, plating, riveting, inlaying, matching, expanding, shrinking, correcting, modifying, and sticking
16, the cross-cutting tasks of equipment maintenance: cleaning, lubrication, adjustment, tightening, and anti-corrosion
17, five-word operation method for equipment inspection: look, check, touch, and listen
18, five lubrication rules: fixed person, fixed location, fixed time, fixed type, and fixed amount of oil
19, three filtrations for lubrication: ① from the oil barrel to the oil storage tank is the first-level filtration; ② from the oil storage tank to the oil pot is the second-level filtration; ③ from the oil pot to each lubrication part is the third-level filtration
20, three-in-one inspection: ① daily inspection by post operators; ② regular inspection by professional inspectors; ③ precision inspection by professional technicians
21, eight certain points for inspection: fixed person, fixed point, fixed method, fixed period, fixed standard, fixed plan, fixed record, fixed process
22, four successful repairs: one disassembly, one material preparation, one assembly, and one successful acceptance
23, three determinations of equipment management: determining people, determining machines, and determining positions
24, three-inspection system for equipment: self-inspection by the operator; mutual inspection with the cooperation of the repairman; full-time inspection by the inspector
25, four things to keep in mind during equipment maintenance and use: no leakage of electricity, no leakage of oil, no leakage of air, and no leakage of water.
(Source: Equipment Man)